11.2013Part # 151991MK-101 TILE SAWOWNER’S MANUAL, PARTS LIST & OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating ins
10To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will p
11Drip Loop InformationWARNINGUse only extension cords that are intended for outdoor use. These extension cords are identied by a marking “Acceptable
12Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a perman
13NOTE: The MK-101 is not designed to cut plastic or ferrous (metals) material. The MK-101 is a versatile Tile Saw. Operated and used according to
14MK-101 ASSEMBLYUse proper lifting techniques when lifting the MK-101. CAUTIONIn your container, you will nd one (1) MK-101 frame and water basin
15MK-101 TRANSPORTThe MK-101 weighs approximately ninety-two (92) pounds; follow the guidelines for transport in the TRANSPORT section, when placing
16CUTTING HEAD INSTALLATION(A) Align Cutting Head rear Pivot Hole to the Post Pivot Shaft and slide onto shaft (B) Ensure Cutting Head Stop is in u
17(A)Position Movable Cutting Table to the front of the saw and raise the Blade Guard. Tighten wing-nut(B)Locate the Shaft Lock push button on the u
18MK-101 ASSEMBLY(A)Install the retaining thumbscrew through the washer and SplashGuard then align to the hole found on back of the Blade Guard(B)
19MK-101 SETUPPrior to beginning work, a pre-start inspection of the saw should be performed. 1. To prevent the possibility electrical shock, the
2NOTE THIS INFORMATION FOR FUTURE USE:MODEL NUMBER:SERIAL NUMBER:PURCHASE PLACE:PURCHASE DATE:NOTE: For your (1) one year warranty to be effective,
20MK-101 SETUPThe Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.This is the preferred method of cooling
21MK-101 SETUPIf using a portable generator, ensure the generator meets the following minimum requirements: 5 KW 120/240 volts 41.7/20.8 amps S
22MK-101 OPERATIONDO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. (A) Loosen the Adjustable Cutti
23MK-101 OPERATIONNOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134557-MK) should be used. DO NOT FORCE THE TOOL. I
24MK-101 OPERATION NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 134585-MK) should be used. (A) Remove the Adjust
25MK-101 OPERATIONNOTE: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No. 134569-MK) should be used. (C) Posi
26(D) Install the Cutting Head onto the front pivot holeMK-101 ADJUSTMENTThe Cutting Head is heavy. Care must be used when changing the position of
27MK-101 ADJUSTMENTThe Cutting Head and Post are heavy. Care must be used when changing the position of the Cutting Head.CAUTION(A) Remove Water Ba
28MK-101 CLEANUPNOTE: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with ap
29MK-101 MAINTENANCEPerform the following after initial purchase and operation of the MK-101. (A) Check and adjust V-belt tension following 1st 48
3 Page SAFETY Safety Messages 4 Damage Prevention Message 4 General Safety Precautions 4-7 California Proposition 65 Message 8Electrical Requirem
30MK-101 MAINTENANCEThe following maintenance should be performed Monthly. (A) Remove the Diamond Blade (F) Verify the Motor Adjustment Strap is t
31MK-101 MAINTENANCENOTE: If ow to the diamond blade requires adjustment, perform the following actions. (J) Lubricate the Cutting Head Adjustmen
32MK-101 MAINTENANCENOTE: When installing the Retaining Screw, do not “cross-thread” and DO NOT over tighten the screw. DIAMOND BLADE CHANGE
33MK-101 MAINTENANCEMK-101 is designed with a power transmission V-belt. In order to ensure the MK-101 operates at peak efciency, the V-belt shoul
34MK-101 MAINTENANCE(J) Push the motor toward the front of the Cutting Head to loosen the Micro-V Belt(K) Remove the Micro-V Belt(L) Install the
35MK-101 TROUBLESHOOTINGBLADE WILL NOT CUT PROPERLYMOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY(D) Verify the Roller Wheel Assembly is tight and i
36 COOLING FLOWMK-101 TROUBLESHOOTING(A) Check cooling ow Adjusting Clamp open(B) Remove the Cooling Transfer Tube from the Blade Guard inlet(C)
37MK-101 TROUBLESHOOTINGBLADE STOPS TURNING(A) Allow motor to cool and de-press motor Overload Reset Switch(B) Verify all plugs fully installed. C
38MK-101 EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 21 23 24 25 27 17 18 19 28 26 Saw AssemblyPart# 151991
39MK-101 PARTS LISTSaw Assembly Part# 151991Item Description Part # Qty 1 WRENCH, TILE SAW NUT 15/16 134684 12 PAN, PLASTIC MK-101 150634 13 WASH
4ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any guard or safety device removed. A Guard, or any damaged part sho
40MK-101 EXPLODED VIEW 1 2 3 4 5 6 10 9 8 7 Frame AssemblyPart# 170476Table AssemblyPart# 158477 1 2 3 4 5 6 7 8
41MK-101 PARTS LISTFrame Assembly Part# 170476Item Description Part # Qty 1 WASHER, LOCK, SPLIT, 3/8 150925 22 SHAFT, 10.63 PIVOT 153254 13 SCRE
42MK-101 EXPLODED VIEWCutting HeadPart# 158478 1 2 3 4 5 6 8 9 11 12 13 INCLUDED WITH ITEM #8INCLUDED WITH ITEM #8 2 2 3 5 5 10 7
43MK-101 PARTS LISTCutting Head Part# 158478Item Description Part # Qty 1 KEY, 3/16 SQ X 1-1/8 150344 12 WASHER, 1/4 SAE FLAT 151915 43 SCREW, H
44MK-101 EXPLODED VIEW 1 2 3 4 23 5 6 7 8 9 22 10 11 12 13 14 15 16 17 18 20 21 Cutting Head AssemblyPart# 158191
45MK-101 PARTS LISTItem Description Part # Qty 1 NUT, HEX, 5/16 - 18 101196 42 FLANGE, OUTER, 2 - 3/8 135830 13 NUT, HEX, 5/8 18 135848 14 BEARI
46MK-101 EXPLODED VIEW 1 2 3 4 Blade Guard AssemblyPart# 152582Roller Wheel AssemblyPart# 151756
47MK-101 PARTS LISTItem Description Part # Qty 1 SCREW, 5/16 - 18 X 1/2 SOCKET HD SET 152607 32 ELBOW, 1/8MNPT X 1/4 BARB, 90 DEG 154652 13 TUBE
48 ACCESSORIES: ITEMNUMBER DESCRIPTION1. 137166MK-200. 10 X 5/8 ARBOR Premium grade Diamond Blade for smooth, chip-free cutting on tile.2. 128074M
49NOTES
5MK-101 SAFETYALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.ON / OFFMAKE THE WORKSHOP KID PROOFMake the workshop
50MK-101 ORDERING AND RETURN INFORMATIONORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond distributor or, you ma
51MK-101 WARRANTYCONTACT:Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distribu
MK-101 TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONMK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501Toll-Free: (800) 845-3729 Pho
6NEVER LEAVE A TOOL UNATTENDED TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always turn a power tool OFF when leaving the w
7MK-101 SAFETYDiamond Blades improperly used are dangerous. Comply with American National Standards Insti-tute Safety Code, B7.1 and, Occupational Saf
8MK-101 SAFETYSILICA DUST WARNINGGrinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give o
9In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times!In
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